Installation drawings

State-of-the-art infrastructure

All the production workshops are concentrated on one site.

KARL HUGO has a fleet of latest-generation machinery in the areas of boring, milling, vertical and horizontal turning operations. The company also has several production halls for steel construction (manual and robot welding technology), the paint shop and final assembly. The entire production area amounts to 10,000 m².

Horizontal milling and boring machines

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TOS WHN 13

(2014)

Characteristics

Rotary working table 1800 x 2500 mm

Position range X 3500 mm

Position range Y 2500 mm

Position range Z 1250 mm

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TOS WHN 13

(2013)

Characteristics

Rotary working table 1800 x 2500 mm

Position range X 3500 mm

Position range Y 2500 mm

Position range Z 1250 mm

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Moving-column milling machines

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MTE FBF-M 8000

(2015)

Characteristics

Floor table 5500 x 2500 mm

Position range X 8000 mm

Position range Y 1500 mm

Position range Z 3000 (3500) mm

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Gantry Milling Machine

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CORREA FOX-60

(2020)

Characteristics

Dimensions of working table 6500 x 2500 mm

Position range X 6000 mm

Position range Y 3750 mm

Position range Z 1500 mm

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Bed milling machines

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CORREA NORMA 45

(2021)

Characteristics

Working table 4800 x 1250 mm

Position range X 4500 mm

Position range Y 1500 mm

Position range Z 1500 mm

Integrated rotating table Ø 1200 mm

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CORREA NORMA 35

(2019)

Characteristics

Working table 3800 x 1200 mm

Position range X 3500 mm

Position range Y 1250 mm

Position range Z 1500 mm

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MTE BF 4200

(2009)

Characteristics

Working table 4200 x 1000 mm

Position range X 4000 mm

Position range Y 1200 mm

Position range Z 2000 mm

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ANAYAK VH-Plus 3000

(2008)

Characteristics

Working table 3200 x 1200 mm

Position range X 3000 mm

Position range Y 1500 mm

Position range Z 1700 mm

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Universal milling machines

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HERMLE C 52 U

(2020)

Characteristics

Working table 1150 x 900 mm

Position range X 1000 mm

Position range Y 1100 mm

Position range Z 750 mm

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DMG DMU 100 T monoBLOCK

(2008)

Characteristics

Working table 1500 x 800 mm

Position range X 1250 mm

Position range Y 710 mm

Position range Z 710 mm

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Vertical turning machines

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FREMTAS 20FR3

(2021)

Characteristics

Chuck size 2000 mm

Max. working diameter 2100 mm

Max. turning height 1200 mm

Single piece weight 12500 kg

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FREMTAS 16FR3

(2014)

Characteristics

Chuck size 1400 mm

Max. working diameter 1600 mm

Max. turning height 1000 mm

Single piece weight 6000 kg

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FREMTAS 16FR3

(2013)

Characteristics

Chuck size 1400 mm

Max. working diameter 1600 mm

Max. turning height 1000 mm

Single piece weight 6000 kg

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FREMTAS FR-32

(2011)

Characteristics

Chuck size 2800 mm

Max. working diameter 3000 mm

Max. turning height 1200 mm

Single piece weight 20000 kg

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Center lathes

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FREMTAS FRT 630 X 2000

(2016)

Characteristics

Speed range 2-2500 U/min

Swing over bed 630 mm

Swing over saddle 370 mm

Distance between centres 2000 mm

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FREMTAS FRT 710 x 3000

(2015)

Characteristics

Speed range 2-2500 U/min

Swing over bed 710 mm

Swing over saddle 450 mm

Distance between centres 3000 mm

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FREMTAS FRT 560 x 1000

(2014)

Characteristics

Speed range 2-2500 U/min

Swing over bed 560 mm

Swing over saddle 300 mm

Distance between centres 1000 mm

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HACO FAT TUR 1350

(2007)

Characteristics

Speed range 2-900 U/min

Swing over bed 1350 mm

Swing over saddle 900 mm

Distance between centres 6000 mm

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1 x Welding robot 6 axes (+ 4 external axes) on a work run of 24,500 mm

PANASONIC TA-1900 WGH

Characteristics

Position range X 24500 mm

Position range Y 2200 mm

Position range Z 2500 mm

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10 x Inert gas arc welding units MIG/MAG

Characteristics

Welding wires up to 1,6 mm

Welding processes MIG/MAG

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10 x Inert gas arc welding units TIG/WIG

Characteristics

Welding processes WIG

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4 x Round turntables

Characteristics

Max. Ø 2000 mm

Carrying load 4000 kg

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1 x Longitudinal tilting table 12,000 mm

Characteristics

Dimensions 12000 x 1000 mm

Carrying load 3500 kg

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1 x Welding table

Characteristics

Dimensions 2000 x 6000 mm

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Conventional Machine Tools

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1 x Universal lathe with digital control

ZMM (2014)

Characteristics

Swing over bed 630 mm

Swing over saddle 430 mm

Distance between centres 2000 mm

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1 x Pull-type keyway broachi

NUTENZIEHMASCHINE

Characteristics

Max. height 400 mm

Max. width of keyway 50 mm

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1 x Pull-type keyway broachi

NUTENZIEHMASCHINE

Characteristics

Max. height 600 mm

Max. width of keyway 100 mm

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1 x Pull-type slotting machine

NUTENSTOSSMASCHINE

Characteristics

Max. height 200 mm

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3 x Radial NC drilling machines

Characteristics

Max. drill Ø 32 mm

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Radial CNC drilling machine

DONAU DANUMARIC 440

Characteristics

Max. drill Ø 40 mm

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1 x Balancing machine

Characteristics

Length 500-6000 mm

Diameter 100/1000 mm

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1 x Automatic bandsaw

KASTO

Characteristics

Max. Ø 320 mm

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1 x Horizontal mitre band saw

MEBAeco

Characteristics

Max. Ø. 335 mm

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1 x Guillotine shears

HACO

Characteristics

Max. length 4000 mm

Max. thickness sheet 15 mm

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Bending press

WEINBRENNER CNC

Characteristics

Max. bending length 5000 mm

Between side frames 4100 mm

Pressing power 400 t

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1 x Straightening press

JENNY 8-2221

Characteristics

Total force 300 to

Stroke 700 mm

Mounting height 1000 mm

Table dimensions 1000 x 2200 mm

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Measuring instruments

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1 x Precision calibration bench

TRIMOS HS 2000

Characteristics

Measurement length 0-2050 mm

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1 x 3D measuring table

STIEFELMAIER

Characteristics

Table dimensions 1500 x 3000 x 1500 mm

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Miscellaneous

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Gantry cranes

Characteristics

Crane capacity 5 To. - 10 To. - 12,5 To. - 16 To. - 20 To. - 25 To.

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Slewing cranes

Characteristics

Crane capacity 250 kg - 500 kg -
1000 kg - 4000 kg

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3 x Automated storage towers KARDEX

Production site - 1

Production site - 2

Company reception - 1

Company reception - 2

Technical office

Relaxation areas - 1

Relaxation areas - 2

Machining - 1

Machining - 2

Machining - 3

Machining - 4

Machining - 5

Machining - 6

Machining - 7

Robot welding

Manual welding

Painting - 1

Painting - 2

Assembly - 1

Assembly - 2

Assembly - 3

Delivery - 1

Delivery - 2

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